Introduction
At Less Wire Forms, we take pride in crafting high-quality wire mesh cable trays that power industries worldwide. But what goes into making these essential cable management solutions?
In this exclusive behind-the-scenes tour, we’ll take you inside our state-of-the-art production facility—where precision engineering, rigorous quality control, and skilled craftsmanship come together to create durable, reliable wire mesh cable trays.
Step Inside Our Manufacturing Facility
1. Raw Material Selection: The Foundation of Quality
Every great product starts with the right materials. At Less Wire Forms, we use:
✔ High-grade steel wire (galvanized or stainless steel)
✔ Corrosion-resistant coatings for extended durability
✔ Eco-friendly materials that meet international safety standards
Our raw materials undergo strict inspection before entering production to ensure consistency and strength.
2. Wire Mesh Weaving: Precision & Durability
Our automated weaving machines transform steel wire into sturdy, ventilated mesh panels. The process includes:
- High-speed welding for uniform grid patterns
- Tension control to prevent warping or weak spots
- Customizable openings for different load requirements
3. Forming & Shaping the Cable Trays
Once the mesh is woven, it’s shaped into cable trays using:
✔ Hydraulic presses for precise bends
✔ Robotic welding for seamless joints
✔ Custom cutting to meet exact project specifications
We produce:
- Standard straight runs
- Adjustable elbows & tees
- Custom-sized trays for unique installations
4. Surface Treatment for Longevity
To enhance durability, our cable trays undergo:
- Hot-dip galvanization (for rust-proofing)
- Powder coating (for added corrosion resistance)
- Stainless steel passivation (for harsh environments)
5. Rigorous Quality Control
Before any tray leaves our facility, it must pass:
✅ Load-bearing tests (ensuring weight capacity)
✅ Dimensional accuracy checks
✅ Surface finish inspections
✅ Compliance with ISO, UL, or NEMA standards
Why Choose Less Wire Forms?
1. Advanced Manufacturing Technology
We invest in cutting-edge machinery and automation to ensure precision, speed, and consistency in every batch.
2. Custom Solutions for Every Need
Whether you need:
- Special coatings (fireproof, chemical-resistant)
- Unique sizes & shapes
- High-volume OEM orders
…we can tailor our cable trays to fit your exact requirements.
3. Fast Turnaround & Reliable Supply Chain
With an efficient production line and strategic logistics, we deliver orders on time, every time—even for large projects.
4. Commitment to Sustainability
We minimize waste through:
♻️ Recycled steel materials
♻️ Energy-efficient manufacturing
♻️ Eco-friendly packaging